As the amount of waste tyres generated continues to increase, the pollution produced by this waste has also increased immensely. This is why it become so important to find ways to get rid of this type of waste and to reduce or prevent the pollution that it causes by the waste tyre recycling pyrolysis plant.
Introduction To The Tyre Recycling Pyrolysis Plant
At this time, the common methods used to dispose of waste tyres include the following:
– Piling up in the landfills
– Tyre retreading
– Recycling waste tyres for reclaimed rubber
– Recycling waste tyres through the process of incineration or burning
If you have conducted any research into the above-mentioned methods, you will know that none of these are great solutions, since most of them are a waste of these materials and they generate a significant amount of pollution. Today, the ideal way to recycle this waste is to turn to pyrolysis technology. See a pyrolysis video.
What Is A Tyre Recycling Pyrolysis Plant?
Tyres are mainly made up of rubber, which includes synthetic rubber and natural rubber, steel, carbon black, along with other inorganic and organic addition agents. Waste tyre pyrolysis involves a process that is conducted in a pyrolysis reactor that is sealed and then heated to a specific temperature.
When the waste tyres are exposed to this type of controlled heat the main components in the tyres crack into biopolymer and monomer fragments which are then polymerized into different types of olefins. This process also removes volatile substances and turns them into solid carbon.
The primary end products produced through the tyre recycling pyrolysis plant include steel wire, carbon black, uncondensable gas, and fuel oil.
The Waste Tyre Pyrolysis Process
Through the process of pyrolysis, waste tyres are recycled into renewable energy without producing secondary pollution. Most of the manufacturers that produce these plants ensure that the equipment includes a tail-gas cleaning system, smoke-cleaning system, a water-circulation system, and the bad odor removal system. This prevents pollution of the water and air.
How Does Pyrolysis Work?
– The first step involves extracting the steel wires in the tyres to prepare the waste for shredding.
– The second step involves shredding the tyres into smaller pieces so that they are easier to pyrolyze.
– The shredded tyres are then fed into a reactor through a continuous-closed feeder and the reactor is heated with fuel.
– Once the reactor has reached a specific temperature, the waste produces an oil gas which is then sent through a 3-step cooling system so that the oil cools down so that it can enter into an oil tank.
– The gas that is non-condensable is then used to provide heat to the reactor once it is treated by the odor-removal system and tail-gas cleaning system.
– The last step of the process is where carbon black inside the reactor can be extracted through a screw conveyor.
The tyre recycling pyrolysis plant is not only an excellent investment to generate generous profits, it is also a way to save the environment from the hazards of pollution. View some types here https://bestonmachinery.com/tyre-to-fuel-recycling-plant/.