The word “pyrolysis” implies the simultaneous physical and chemical changes in the organic substances, which are exposed to extremely high temperatures. A continuous waste tyre pyrolysis plant is a special tire recycling machine which implements the pyrolysis technology to recycle waste tires into carbon black and useful fuel oil. These machines can create fuel oil from waste plastics in an environmentally friendly manner. For this reason, they’re essential in dealing with the waste plastic disposal issue.
A continuous pyrolysis plant applies a fully automatic process that can be remotely controlled via a computer or a PLC (Programmable Logic Controller) system. With the continuous and automated feeding and discharge system, the machine can maintain the performance of a pyrolysis system 24/7 nonstop. In this article, we’ll look at the working process of the continuous pyrolysis plant and some of the benefits it provides.
Working Process of Continuous Pyrolysis Plant
– A crusher is used to shred all the available waste into tiny pieces. The granules are then fed directly into the continuous pyrolysis plant via the plant’s feeding door.
– The machine’s feeding door is mostly built with an inside screw to assist you in easily conveying the tiny pieces into the plant’s first reactor. All the available waste can then be decomposed in extremely high temperatures via the first reactor, to the second, and so on until all the materials have undergone pyrolysis. Afterward, the entire carbon black powder will be automatically discharged into a separate carbon black tank.
– The oil gas available will completely be cooled through water circulation, while the extra pyrolysis gas will undergo recycling along the pipes into the burners to repeat the heating process. More often than not, a continuous pyrolysis plant consists of a water circulation system, as well as an additional pyrolysis gas recycling system. All these assist you in saving on both energy bills and water. In turn, you’ll maximize your profits.
Benefits of Continuous Pyrolysis Plant
– Reduced labor cost – Like mentioned earlier, a fully continuous pyrolysis plant is typically controlled by a PLC system and has automatic feeding, as well as discharging system. Therefore, you only require a single or a few workers to operate the computer or PLC system. Due to the continuous process, it can also save on energy and time.
– Big capacity and high oil output– Also due to having a system that allows continuous feeding and discharging, as well as multiple reactor designs, the machine can process a large capacity of waste tires every day. Since it provides complete pyrolysis of waste tires, the plant can generate high oil output.
– Internal rotating for convenient continuous operation – Unlike the external rotating system, where you have to keep changing the seal material after a few days, a continuous pyrolysis plant implements the internal rotating method. You, therefore, don’t need to be bothered about changing the sealing.
– Long working life – In the continuous pyrolysis plant, indirect hot air heating is used to heat the reactors. As a result, the reactor won’t be much damaged, hence, allowing a long usage life of the specific reactors.
If you want to know more about the pyrolysis plant or find the pyrolysis plant for sale, you need to contact Beston Machinery now!