Category: Charcoal Making Machine

The process of refining sugar involves cutting up sugarcane into small pieces and then crushing it to extract the juice. After the process is over, the leftover pulp from the sugarcane, which is known as bagasse, is usually discarded. Learn more here: www.bestongroup.com/.

Imagine how much less organic waste would result from the sugar making process if the sugarcane pulp could be put to some kind of use rather than being thrown away. As it turns out, it can. There are machines available on the market that are capable of making charcoal from bagasse. The resulting briquettes can be used as fuel for a variety of different purposes, making it a great way to reuse a product that otherwise would have been thrown away.

The process of making charcoal from bagasse is relatively simple. First, the bagasse needs to be thoroughly dried out. Depending on the complexity of the charcoal making operation, this can be done in a couple of different ways. For smaller operations, the bagasse is usually laid out in the sun to dry for a couple of weeks. This is a simple solution that gives great results without requiring any additional power.

Larger charcoal making machine suppliers may need to process the bagasse more quickly. Additionally, they usually deal with a much larger volume. As a result, they usually dry the bagasse in specialized machines that help remove the moisture rather than allowing it to dry naturally in the sun. This speeds up the drying time and allows them to create the finished charcoal briquettes much more quickly.

After the bagasse is dry, it is then transferred to a specialized charcoal kiln where it is heated to a high temperature. There is very little oxygen inside the chamber. This turns the bagasse into a black charcoal powder.

After the carbonization process is done, the powder is then formed into briquettes using a specialized machine. It is usually then put into bags so that it can be transported to stores and sold to the public.

There are a lot of benefits associated with making charcoal sugarcane from bagasse using biochar equipment for sale on the market: https://www.bestongroup.com/sugarcane-bagasse-charcoal-making-machine/. For one thing, it helps minimize the amount of organic waste that results from the sugar making process. Instead of throwing the bagasse away, it can be put to use again.

Traditional charcoal is made from wood. Unfortunately, trees take an extremely long time to grow. They also are in short supply in certain parts of the world.

Sugarcane, on the other hand, grows much more quickly. As a result, it is a much more eco-friendly source for making charcoal.

Finally, after the charcoal briquettes have been used, the resulting ash can be added to the soil as a fertilizer, helping new plants to grow. Ash from biochar like sugarcane bagasse briquettes can help enrich the soil, making it much more capable of supporting plant life. Get the biochar production equipment today.

Transforming bagasse into charcoal briquettes is a great way to give a product that would otherwise be discarded new life. Instead of throwing the bagasse away, it can be turned into an eco-friendly fuel source that helps save trees and reduces society’s reliance on fossil fuels. Now you can contact Beston Group to get more professional information about making charcoal from bagasses.

The carbonization furnace for charcoal is recognized in many countries across the globe as an efficient method for disposing of various agricultural wastes and for achieving resource recycling. Since it was launched onto the markets, these machines have been exported as well as installed in a number of countries across the globe.

The wood charcoal machine features a function of 1 machine with a number of uses, that is able to deal with waste types from biomass like palm shells, sawdust, and rice hull onto MSW and sludge. Beston Machinery can provide you with the customized biochar making machine to meet your needs.

Carbonization Process Of The Wood Charcoal Making Machine

To ensure that production is always efficient, the raw materials are required to undergo a pretreatment. Which is why the crusher and dryer are necessary to remove residual moisture as well as cut the wood up into much smaller pieces. This provides a way for uniform heating of the materials that increase working efficiency.

The next step involves high-temperature pyrolysis, sulfur release, flue-gas emissions along with charcoal enrichment. In the wood charcoal making process, top-heating technology has been introduced that is known as 1 fire with 2 steps, which has resulted in the purpose of cost reduction and energy-saving.

Use Of Gas Through The Wood Charcoal Making Machine

An important end product that is produced from carbonizing wood would be combustible gas. In general, traditional fuels will be used such as natural gas, wood or charcoal to preheat a wood carbonization furnace for around 30 minutes. Once it reaches the desired temperature, combustible gas is gradually generated. Gas is one of the more important factors for achieving technology of the 1 fire 2 steps. In most cases, the gas is purified with the spray-dedusting system that will remove the sulfur. Once the step is completed the burning value which is high, means the gas is recycled onto the dryer device and the heating furnace instead of having to use more natural gas, wood or coal. Here is a charcoal machine video from Beston Youtube.

Dryer In The Wood Charcoal Making Machine

Through carbonization of biomass, wood chips are converted into artificial charcoal, wood vinegar and tar. Charcoal is the more important product produced, which is used widely over a variety of areas. In industrial industries, this wood charcoal is used for producing steel-covering agencies, while in agriculture is used for making fertilizer or improving the soil quality. For residential use, the charcoal is used for making BBQs. Yet the functions of the wood vinegar and tar are also important and are commonly used as the type of chemicals to produce products such as oil paint, mosquito repellant and more. All the end products can translate into significant economic profits.

Additionally, charcoal that is produced from the wood chips also has the potential to be processed further into shaped-charcoal such as charcoal granules, charcoal balls or the strip-type charcoal by a corresponding machine associated with the requirements of what the customer requires. Shaped charcoal has an attractive appearance associated with a higher price that translates into increased profits for the customer. More information can be found from the website of Beston Group, which provide various profitable recycling business plan.

Today strategies associated with saving energy and the development of new energy is essential when it comes to sustainable development. One of the latest developments includes the bamboo charcoal making machine for sale which includes a process of reactions, bamboo is then converted into 4 main products. This includes combustible gas, charcoal, tar and wood vinegar. All these end products are associated with various applications and result in attractive profits.

The Technology Of Making Bamboo Charcoal

In the carbonization process of bamboo, raw materials will slowly generate a combustible gas when heating the product with a traditional source of fuel. The produced combustible gas is then recycled in order to heat up the biochar furnace in the form of a fuel straight after purification through the dedusting-system.

This technology is regarded as unique and the bamboo charcoal making machine is equipped with the following parts:

– Pretreatment device

– The carbonizing furnace

– The condenser system

– The cooling system

– Dedusting system

– Draft fan

Every part within these systems plays an essential role within the entire working process.

The Charcoal Furnace

The carbonizing furnace in this equipment is regarded as the most vital part when it comes to the operation process that will decide on the overall working efficiency along with the overall quality of the end products. For this reason, this part of the equipment features a double-layer design that allows the lower portion of this machine to come into contact with sufficient amounts of hot air. In addition, the design assists in raising the use of heat efficiently from the start.

The high temperatures that are reached inside the furnace, turns the bamboo into combustible gas and carbonized bamboo-charcoal. Both these products feature a high-burning value which can then be used directly as a fuel, which paves the way for these subsequent steps.

The Cooling System

This system in the charcoal-making system is used mainly for reducing the bamboo charcoal to a temperature of 30℃. The charcoal temperature inside the furnace is extremely high, which means it needs cooling before it can be discharged. The cooling-system is in place to ensure a safe operation of handling the end product. The system is important for charcoal production machine.

The Condenser System

Over and above the combustible gas and charcoal, this equipment also produces two end products which include tar and wood vinegar. These products are generated through a process of liquefaction inside the condenser system. Once condensed, these products are stored in two different tanks. These final products can be used as raw materials or additives when it comes to making various types of chemical products.

The Dedusting System

The dedusting-system is in place in these machine’s in order to eliminate Sulphur components out of the combustible gas. This process has provided a way to prevent the generation of pollution throughout the entire working process that matches up to the EU emission standards.

Over and above bamboo the coconut shell carbonization furnace can also be used for coconut shells, straw, wood, palm shells, hull, rice and peanut shells as a raw material in order to produce wood vinegar, tar, combustible gas and charcoal.